奇美、LG化学、英力士的ABS副牌,真不是你想的那种"次料"

产品中心 发布时间: 2026-09-12 3561 阅读

Many people think that ABS sub-brands are 'defective products that failed quality inspection,' equating them with defective goods.

This misunderstanding delayed quite a few factories that make car interior parts. The moment they heard the words 'secondary brand,' they shook their heads: isn't that just recycled material or defective material? They could accept paying a bit more for a genuine brand, and would endure some risk with recycled material, but a secondary brand? Forget it, forget it.

So what happened? On one side, the official brand was being bought ton by ton, with profits as thin as a razor blade; on the other side, the neighboring factory used the same major factory's sub-brand, cut the cost of interior panels, and still kept the delivery schedule stable. Think about it, really think about it—the problem isn't the materials, it's the understanding.

Today, we'll break down the ABS category, the three major international manufacturers you can't ignore globally, and exactly what makes their sub-brands 'sub', explaining it in detail.

ABS is not a kind of material; it's three personalities molded together.

ABS, scientifically known as acrylonitrile-butadiene-styrene copolymer, consists of three monomers, each contributing a trait: acrylonitrile provides strength and chemical resistance, butadiene provides toughness and impact resistance, and styrene provides surface gloss and ease of processing. The combination of these three characters gives ABS its reputation for being 'impact-resistant, attractive, and easy to mold.' It is found everywhere, from appliance housings, car interiors, and toys to suitcases.

Global ABS production capacity is highly concentrated, with the top few companies controlling the majority of the market. Excluding mainland manufacturers, the leading players in the overseas camps are: Taiwan's Chi Mei, South Korea's LG Chem, Germany's INEOS Styrolution, with SABIC and Formosa Plastics also on the fringe of the front lineup. A note on metrics: by capacity, Chi Mei has long been at the top, with an annual capacity of over one million tons; by market share and high-end grades, LG Chem is catching up closely. Which of the two is number one depends on which report you refer to. But the three—Chi Mei, LG Chem, and INEOS Styrolution—are recognized in the industry as the 'big three ABS manufacturers,' and that is undisputed.

ABS sub-brands are not cheap and poor quality; they are from the same batch of original factory polymer materials, just falling into the category where individual indicators haven't exceeded the limits.

Secondary grade refers to the portion within the same manufacturer and the same brand that did not fully meet the primary grade standards during factory inspection. For the same batch of polymer product, if all indicators meet the standards, it is labeled as primary grade; if individual indicators slightly deviate, it is labeled as secondary grade. It is still the original factory's native pellets; the ABS terpolymer molecular structure is the same as that of the primary grade, and it is not made by crushing waste shells and re-pelletizing.

Where does it come from? Four sources: unstable material from start and stop of the equipment, transition material from grade switching, batches with slight deviations in melt index, color, or impact due to process fluctuations, and tail material from secondary lines.

Boundaries must be clearly defined:

TypeSourceQualityTypical uses
Authentic brandOriginal factory standard batchAll indicators meet the standards, batch stabilityHigh appearance, certified parts
Side deckOriginal factory substandard batchIndividual indicators slightly deviate, base material is consistent with the genuine brandInterior parts, color-matched parts, internal components
Recycled material / Sprue materialRegranulation of processing scrapsHas undergone one heat historyLow requirement part
Recycled materialRecycled Plastic PelletizingPerformance fluctuates greatlylow-end components, fillers

Simply put, a sub-brand is the 'real brand's close brother,' it just has one item unchecked in the check-up; a back-supply is an 'outsider,' and it even carries the intense history from its previous life. Don't confuse the two.

Chimei: Once POLYLAC is released, distributors all scramble for it

Chimei Industrial in Taiwan is one of the leading manufacturers in the world in terms of ABS production capacity. Its flagship grade is called POLYLAC, and people in the home appliance and toy industries are extremely familiar with this brand. The company follows a large-scale approach, can control the cost of general-purpose materials, and produces in large batches with wide circulation.

Characteristics of Chi Mei's secondary grades: large quantity, with grade numbers concentrated in general-purpose and heat-resistant grades. The secondary grades that come out often classify under melt index and color, and the base material has solid toughness. Because of the high production volume, the supply of secondary grades is relatively stable, suitable for high-volume interior panels, instrument panel bases, and interior pillars where 'appearance matters but zero defects are not required.' Applicable scenarios: automotive interior parts, home appliance panels, enclosures.

LG Chem: The LUPILON line is strong in heat resistance and flame retardancy

South Korea's LG Chem ranks among the world's top in the ABS business, with its flagship grade called LUPILON. Its ABS especially excels in heat-resistant and flame-retardant grades, taking advantage of the benefits brought by the upgrades in electric vehicles and electronic appliances.

Characteristics of LG Chem's sub-brands: Medium- to high-end grades are released, with deviations usually concentrated in 'non-critical' indicators such as heat resistance temperature or flame retardant level. Using them for general automotive interior substrates—parts that do not directly contact high-heat sources and do not require certification—is just right. The base material's impact resistance and surface gloss are on par with the main brand, saving the premium associated with certification. Suitable applications: automotive interior substrates, general home appliance internal components, non-flame-retardant enclosures.

Inelis Benzene Leader: Terluran, the fine craftsmanship of old Europe

INEOS Styrolution, headquartered in Germany, is a veteran in the styrene-based plastics industry. Its flagship ABS grade is called Terluran. Its scale is not as exaggerated as Chi Mei, but it has a solid reputation in automotive interior indicators such as impact resistance, aging resistance, and low volatility.

Characteristics of the secondary brand of INEOS Styrolution: The batches are not large but the material is high-quality, often falling into categories like color hue or weld line appearance—issues that don't affect function but may impact appearance. It is used for structural parts inside car interiors that are hidden behind trim panels and not very visible; using this material saves a lot compared to using new material. Applicable scenarios: interior framework, clips, brackets, non-visible structural parts.

Choosing ABS sub-brands, you can't avoid these pitfalls

The ABS sub-brand looks convenient, but in practice, there are quite a few pitfalls.

First, see whether the deviations are important to your product. If you are making interior panels and the surface needs to be painted, don’t use off-brand materials if the color is even slightly off; if you are making the hidden framework inside, slight color variations don’t matter at all. Second, check the volatile substances. Car interiors are concerned with VOCs and odors. Although off-brand materials come from the original manufacturer, batch fluctuations may slightly increase volatile substances, so it is recommended to test them before installation. Third, check the packaging traceability. Official big manufacturers’ off-brand materials are distributed in large or small packages, and the original manufacturer’s bags and batch numbers must match.

There's another pitfall: buying heat-resistant secondary brands as if they were general-purpose secondary brands. The price difference between heat-resistant ABS and general-purpose ABS is not small. Some suppliers use general-purpose secondary brands to pass them off as heat-resistant secondary brands, and after being on the machine for two months, they deform. Before placing an order, list the grade and check it against the specification sheet.

Cologne Warehouse Spot|ABS Spot

Main promoted brands: Chimei, LG Chem, Invista Phenylene

Main brands: POLYLAC, LUPILON, Terluran

Packaging specifications: both large and small packages are in stock

The warehouse usually has 2,000-5,000 tons of spot goods: 300-600 tons of small-pack secondary brand in stock, 150-300 tons of boxed secondary brand in stock, and 1,500-4,100 tons of bulk/ton-packed materials in stock.

Supply security: batch samples can be traced

That automotive interior panel company in Shanghai used the sub-brand as the main tool for cost reduction.

There is a factory in Shanghai that makes car interior parts. A few years ago, it was constantly suffocated by costs. The price of genuine ABS is high per ton, and interior panels are not high-end visual-certified parts, so using only genuine material is really painful; they dare not touch recycled material, as the vehicle manufacturers' factory inspections would not pass.

Later, they split the interior panels into two parts: the "exterior surface" and the "base layer": the exterior continued to use genuine plates to ensure quality, while the base and frame were cut from a batch of Chimei POLYLAC sub-plates and INEOS Terluran sub-plates, selecting batches with slight color deviations but with impact and melt fingers meeting the bottom line. Before cutting, they tested the melt index and volatiles, confirming they didn't touch high-temperature parts before installing the machine.

calculated, the base layer saved four to five hundred per ton, the overall cost of the vehicle interior panels dropped by about 10%, and the yield remained stable around 96%, all passed in one factory inspection. This is the correct use of the sub-plate—not to replace the genuine brand, but to calculate the "use the genuine badge for the visible brand, use the secondary badge for the hidden brand." Ningbo Kelong New Materials Co., Ltd. has been making imported ABS sub-brands for years, and has produced many similar matching solutions every year. Simply put, they help you distinguish "which parts in a product have genuine plates and which ones have sub-plates."

Eight Mnemonics: How to use ABS sub-plates

1. Use genuine plates for visible exterior parts, and put sub-plates on hidden structural parts;

2. First: Chi Mei, LG Chem, INEOS styrene collars; original factory outflows are stable;

3. Chi Mei secondary brands are mass-driven, LG Chem secondary brands are heat-resistant, INEOS secondary brands are impact-resistant;

4. Before installing interior parts, send them for inspection of volatiles and odors;

5. Don't use a generic secondary brand to pass off as a heat-resistant secondary brand—bake for two months and the filling will show up;

6. Melt fingers and tint may drift in small ranges; use color and base parts as you like;

7. Check the original factory label for packaging; both large and small packages should be traceable;

8. Small batch tests and then mass-produce, keep samples and chase batches.

Anyone who makes car interiors, home appliance shells, or toy luggage has never flipped a car on ABS?

Is it that in summer, when the car interior is sun-dryed, the interior parts peel up? Or does the paint peel off with a single spray spray? Or maybe you bought a batch of "secondary brands" for a cheap price, only to find out on the machine that they were as crispy as potato chips?

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