EXACT副牌,为什么做增韧膜的老厂都在悄悄找它?

产品中心 发布时间: 2026-09-12 3335 阅读

In the circle of people who make packaging films, the same thing can be called 'POE toughening agent,' and the quoted price can jump from 18,000 to 38,000. Outsiders look at the brand on the bag, while insiders look at which company's material was actually used in that toughening layer inside the bag. What's even more interesting is that the more experienced manufacturers of high-transparency heat-sealable films and stretch wrap films are, the less willing they are to write the brand of the toughening agent they use on the formula sheet—not to keep it a secret, but because this industry's intricacies are deeper than you think.

Also labeled as 'Imported POE Secondary Brand,' some people find that once they install it, the film surface fogs up and the sealing strength drops a notch; others are able to reduce costs by 30% while the yield rate still improves. The difference isn't luck; it depends on whether you can recognize the background behind the three words EXACT.

EXACT is not a category; it is a brand in ExxonMobil's hands.

EXACT itself is not a category; it is a brand owned by ExxonMobil. The type of material it corresponds to is called polyolefin plastomer in industry terms, and it is related to POE elastomer—they are both made using metallocene catalysts, copolymerizing ethylene and alpha-olefins in a fluidized bed.

The difference lies only in how much comonomer is added and which direction the density leans: if the density goes below 0.88, it becomes as soft as rubber, called POE; if the density is a bit higher, and it can still be extruded into films while retaining that segment of low-temperature toughness, that's a plastic like EXACT. Simply put, it's a material used to 'add flexibility' to PE, PP, and packaging films—adding just over ten percent improves the film's puncture resistance, heat-sealing strength, and low-temperature folding durability.

There are only a few companies in the world that can produce this thing at scale. In terms of capacity and market share, the top three foreign companies basically are on this list: Dow's ENGAGE series, ExxonMobil's EXACT series, and Mitsui Chemicals' TAFMER series. According to industry research reports, Dow accounts for roughly a quarter of the global polyolefin elastomer market, ExxonMobil a little over 20%, and Mitsui Chemicals just over 10%; together, these three hold the majority of the global market. Korean companies like LG, SK, and SABIC-SK are in the second tier. This is based on capacity share around 2025; figures vary slightly across different reports, but the top three positions have basically remained unchanged.

What exactly is an EXACT sub-label, and how is it different from recycled material?

Let's first clarify the definition: EXACT secondary pellets are original factory-native particles produced by ExxonMobil using the same grade and the same polymerization unit. Their molecular structure is identical to the main grade; the only difference is that during factory inspection, certain indicators—such as melt index, density, or haze—slightly deviate from the main grade's internal control limits. Therefore, they are not labeled as the main grade and are sold through secondary channels. They are not regrind, not sprue regranulate, and definitely not recycled material.

Four types of sources: the head and tail material from machine start-up and shutdown; transitional material generated when switching grades; batches with slight process fluctuations, slightly different melt index or color; and leftover material from secondary lines. The difference from regrind must be clearly understood: regrind is scrap that has been processed once in your factory and then re-pelletized, having already gone through heat history once, so its performance is compromised; recycled material, on the other hand, is waste plastic collected from outside, with even greater variability. Secondary grade is virgin resin produced by the original manufacturer in the first polymerization, clean and traceable by batch. It is also easy to recognize on the packaging: original manufacturer, original packaging, available in both large and small packs.

Dow ENGAGE: Spread wide, sub-brand batches relatively aligned

The first is Dow Chemical. ENGAGE is its leading brand in the field of metallocene polyolefin elastomers, with consistently high global shipment volumes. Dow's strength lies in having a wide range of grades, from ultra-low density to injection-molding grade, with suitable grades available for toughening films and automotive modification.

The characteristics of its secondary grade material are that the batches are relatively uniform and the index fluctuations are small. It is suitable for applications like packaging film toughening layers that are sensitive to haze, and the reputation of Dow's secondary grade has always been steady. One thing to note: Dow’s secondary grade is often sold mixed in circulation, with lower melt index grades being passed off as higher flow grades, and only when running the machine does one realize that the extrusion current is off. Therefore, the step of checking the melt index cannot be skipped.

ExxonMobil EXACT: good film-forming properties, the secondary brand circulates widely in the toughened film market

The second one is the main character of this article—Exxon's EXACT. EXACT follows the plastomer route, with a density slightly higher than typical POE. It has good extrusion film-forming properties and is especially suitable for use as a heat-sealable layer, toughening film, and improving the low-temperature impact resistance of modified PE.

Its secondary brand material has a considerable circulation in the toughening film sector, and the reason is simple: the official EXACT brand is expensive, but its film-making process has a wide window, so slight fluctuations in melt index have little impact on film formation. Using the secondary brand for general packaging toughening films, its performance is hardly distinguishable from the official brand by the naked eye. ExxonMobil also has a Vistamaxx series, which is an acrylic elastomer, not the same as the ethylene-based EXACT, so don’t get confused when sourcing.

Mitsui TAFMER: relatively soft and transparent, its strength is making transparent toughened films

The third one is Mitsui Chemical's TAFMER. TAFMER is very well-known in the Japanese and Asian markets, with labels of ultra-low density, high transparency, and soft touch. Mitsui's secondary brand material maintains good transparency, and its strengths are making transparent toughened films and toughening PP at low temperatures.

The difference between it and Dow or ExxonMobil is: Mitsui grades are softer and more transparent, Dow is more general-purpose and comprehensive, and EXACT is more geared towards film formation and processing. Each of the three has its own characteristics, so when choosing a secondary brand, first think about whether you want your film to be soft and flexible at low temperatures, transparent, or stable for processing.

Choosing sub-brands like EXACT mainly has pitfalls in these three areas

First, don’t just look at the density. For toughening films, you need a melt index that matches your extrusion line. If the melt index differs too much, the film will have uneven thickness and wrinkles when rolled. Second, haze: for transparent packaging films, if the haze differs by two points, the client will deem it unqualified upon inspection. Measure the haze before feeding the material into the production line.

Third is the batch. Sub-brands tend to vary from batch to batch, so before mixing multiple batches, first keep a sample for a small test to confirm that the heat seal strength and bag impact are stable. Another point: manage large packaging and small packaging separately. Large packaging is suitable for high-volume continuous production, while small packaging is suitable for small-line trial runs. Don’t try to save money by using large packaging on a small line, as moisture and clumping can actually cause losses.

Cologne Warehouse Stock|EXACT Store

Main promoted brands: Dow Chemical, ExxonMobil, Mitsui Chemicals

Main grades: ENGAGE, EXACT, TAFMER

Packaging specifications: Original factory packaging, available in large and small packs; small packs of sub-brands, boxed sub-brands, large pack materials/ton bags are sorted by grade and stored according to batch quantity.

Warehouse spot: EXACT sub-brand warehouse spot usually ranges from 3,000 to 6,000 tons

Spot details: Small bag secondary brand stock 500-800 tons, boxed secondary brand stock 200-400 tons, large bag material/ton bag material stock 2500-4800 tons

Supply Guarantee: Direct procurement from the original manufacturer in its original packaging, entering the warehouse directly through the manufacturer’s channels without being transferred through intermediate links.

EXACT Secondary Brand Material Selection Mnemonic

First, look at the density for its purpose; choose the 0.88 to 0.91 range for toughened films. Second, check the melt index for extrusion; if it differs by half a point, a trial on the machine is needed. Third, measure the haze to determine transparency; for transparent parts, pass the haze test first. Fourth, keep a batch for small trials and retain samples before mixing multiple batches. Fifth, divide into large and small packages; use small packages for pilot production and large packages for mass production.

There is a customer in Hengyang that makes high-temperature cooked toughening films. They used to use genuine EXACT, and one ton of material tied up hundreds of thousands of funds at the factory, making it hard to reduce costs. Later, they tried a sub-brand of the same grade, and the haze only dropped by a few tenths of a percent. The heat-sealing strength and low-temperature bag drop impact were on par with the genuine brand, the material cost went down significantly, and the film factory's yield actually stabilized around 95%.

This is the trick to selecting a secondary brand — it’s not about being cheap, but about keeping the specifications’ variability within a range that is sufficient for use. Choosing the right density for EXACT secondary brands, matching haze and melt index with the extrusion line, and producing toughened films that don’t become hazy or brittle ensures smooth machine operation and uninterrupted continuous production. Ningbo Kolon New Materials Co., Ltd. has years of experience making secondary brands of imported polyolefin elastomers. They have stable channels for secondary materials of brands like EXACT, ENGAGE, and TAFMER, and handle a considerable number of similar toughened film material selection projects each year.

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