再生PPSU等级怎么选?国标还没出PPSU专项,Radel牌号就是暗号

塑料知识科普 发布时间: 2026-09-16 2077 阅读

Also called recycled PPSU, black 29,000 yuan, baby bottle transparent crushed material 50,000 yuan, a difference of 21,000 yuan per ton. The material bags all have the four words 'recycled PPSU' printed on them; the products you buy are completely different.

What's the difference? Grade.

Those making high-end maternal and infant parts, reusable surgical instruments, or high-temperature resistant electronic connectors all claim they use recycled PPSU. Some use black first-grade material for internal structural parts that are less sensitive to appearance, some use transparent crushed material to match high-end downstream parts with color requirements.

What's even more interesting is that the national standard in this industry hasn't even released a PPSU special yet. The current GB/T 40006 series only has the latest release up to Part 13 of Polyphenylene Ether PPE. The PPSU product has no visible distribution channels so far, so we can only follow the General Rule 1.

National standards are missing, and secret codes are everywhere. If you can't tell the grade, you place an order—it's no different from blindly buying goods. This article breaks down the grading world of recycled PPSU, so at least after reading it, you won't be taken advantage of.

First, clarify what rules recycled PPSU follows. Polyphenylsulfone PPSU, originally named Radel, is a high-end member of the polysulfone family, known for both high temperature resistance and toughness. On the national standard side, the current GB/T 40006.1-2021 "Plastics—Recycled Plastics Part 1: General Rules" is the main booklet it can rely on. Terminology, classification and naming, technical requirements, traceability—these framework requirements follow the general rules. The specific grade and inspection indicators for PPSU depend on the standards and factory inspections of both supplier and demand sides.

So PPSU doesn't have a special volume, so what does the industry classify? Simply put, it's four standards: purity grade, processing form, modification direction, and color. The grades measured by these four standards are the real source of the difference between 29,000 and 50,000 on the quotation.

There's also a hard quantitative measure called MFR. PPSU's melt flow rate test is fixed at 365°C and 5.0 kg weight—a temperature much higher than general engineering plastics, because PPSU itself requires such high temperatures to melt. The base MFR for the native Radel R-5000 is about 14 to 20 grams every ten minutes; At the recycled material stage, commercial samples generally move upward—the shorter the chain, the faster the flow. If you savor it carefully, if the MFR gets too high, the grade will flutter with it.

grade is a sieve at the door .

Premium, Grade 1, Grade 2 is the standard purity classification for recycled plastics, and the actual quotation usually uses Grade 1.

Grade 1 material comes from industrial sprue material, clean corners and channel cold material from electronics factories, with a single composition and low ash content; Grade 2 material is mixed, mixed with various recycled shells and foreign materials, with high ash content and many recycled materials, so performance declines accordingly.

You need to understand the price string on the quotation: Black recycled PPSU quoted at 29,000 RMB, with a note stating it was Grade 1—sounds cheap, but in reality, this batch of black material was melted multiple times during the recycling process, dropping from premium grade to grade 1, but the composition was still relatively simple; That bottle crushed transparent material sold for 50,000 RMB is the high-grade PIR—industrial sprue material and scraps, single grade, high cleanliness, traceable, and the main source of transparent recycled PPSU.

Why is the grade so valuable? Because PPSU looks and colors similar to PES, PEI, and PSU, and it's very easy to transfer material during recycling. These have densities between 1.24 and 1.29, so float and sink sorting can't be separated and must be identified one by one using FTIR infrared spectroscopy. If the sorting isn't clean, the ash content rises, and the strength and dimensions will fluctuate. If you take Grade 2 material to make a batch of matching parts, if it passes today and returns tomorrow, the customer returns it so much you doubt your life.

When ordering, ask about the grade first: Grade 1 or Grade 2, and do you dare to add an ash content test? Asking this clearly is much more effective than bargaining for 500 yuan.

Modification direction determines value .

Once the grade is set, whether it's clean is really what sets the price per ton of material apart is the modification direction.

Pure resin is a general-purpose base, used for general heat-resistant transparent structural components; For rigid products, use glass fiber: GF20, GF30, GF40, which is a reinforcement series targeting native Radel; Further up are conductive antistatic grades, wear-resistant grades with added PTFE, and high-flow transparent grades specifically for thin-walled parts.

There's an easily overlooked point here: after recycling glass fiber reinforcement, during crushing and multiple extrusion pelletizing, the fibers become shorter due to shear and the length-to-diameter ratio decreases, reducing the reinforcement effect step by step. To bring rigidity back to the target zone, fiber supplementation is needed—re-add short glass fibers to restore fiber length distribution. How much and how accurately to supplement depends entirely on the supplier's control over the material source. Why is the black material on the quote priced at 29,000 yuan cheaper than transparent crushed material? The modification direction is just one reason; grade and color are the main factors.

Ningbo, a client specializing in internal structural parts of medical equipment, previously assembled so-called Grade 1 recycled PPSU from a small domestic workshop, claiming to be single-grade sprue material. As a result, the ash content per batch floated from 0.3% to 1.2%, and the dimensional difference between batches after installation of the manufactured structural parts dropped to 8%. The client's factory inspection immediately triggered a red flag, dropping yield to 72%. Later, we adopted fixed sources directly sourced from multiple Southeast Asian countries—PIR sprue material from Vietnam, Thailand, and Malaysia was collected separately, with each truck accompanied by an FTIR identification report and ash content test. The grade stabilized at Grade 1, ash content kept below 0.4%, and yield rate reached 96%.

To put it bluntly, multi-country direct sourcing is not just a marketing buzzword—once the material source is fixed, the grade and ash content of each cart won't feel like opening a blind box. Batch controllability, stable grade, and precise grade—these three words apply to the mass production line: structural parts don't have to be repeatedly adjusted or stop for materials.

Radel grade hides the benchmark code

Besides grade and modification direction, the quotation sheet also has a string of codes you need to understand: R-5000, R-5100, R-5500, R-5800, R-5900.

This string of numbers is the code code for the native Solvay Radel family. R-5000 is a general-purpose injection-molded grade transparent model, with an MFR base of 14 to 20; R-5100 is color-friendly; R-5500 is extrusion grade, used for rods and sheets; R-5800 and R-5900 are high-flow transparent injection-molded grades, making it easier to fill thin-walled parts. In the recycled materials industry, people name their products according to the original grade—saying "recycled PPSU compared to R-5000," and insiders know it's the universal injection molding transparent grade.

There's another story worth knowing: Radel is Solvay's polysulfone brand. In recent years, Solvay spun off its high-performance plastics business into Syensqo and launched it independently, now bearing the Syensqo name. Another overseas giant is BASF, whose Ultrason P series—P3010 and P2010—BASF internally uses P for PPSU, S for PSU, and E for PESU. Don't confuse the three brothers. What about the domestic side? Kingfa Technology's PES/PPSU unit with an annual output of 6,000 tons has already been fully operational, and Wote has set up 10,000-ton PSU/PPSU capacity platforms in Changzhou and Shenzhen. It's only a matter of time before domestic resin catches up, but in the recycled material line, grade benchmarking remains the industry's standard language.

What you really need to focus on is whether the recycled material you have can deliver the performance expected of the benchmark grade, not whose name is printed on the bag.

Processing form and color are the last two hurdles

Grade level, modification, and grade have all been clarified, leaving only two measuring sticks: processing type and color.

In terms of processing form, over 90% recycled PPSU is injection molded grade, with very little extrusion grade. If you use injection molding grade to force-extrude thick-walled bars, the material quality simply doesn't cooperate.

Color is even more direct. Black is the undisputed main product, 29,000 per ton—black has strong coverage, wide material sources, and a large handful of black is recovered, priced lower; Granulation material without quality marking is quoted at 52,000 yuan, pending verification; The most expensive is bottle-grade transparent crushed material, 50,000 yuan per ton—PIR bottle sprue and transparent edges, natural amber transparent, scarcity premium

emphasizes MFR again: 14 to 20 is the baseline range for the original Radel R-5000, and recycled materials are generally higher. This number is the most important quality indicator that should not be overlooked on the entire quotation. Why is transparent natural color grade the rarest? Because once this pigment goes transparent, the color requirements are extremely high. During recycling, if the color is slightly darker, transparent lines cannot be used, so it can only be downgraded to black.

Four sub-directions, explained in one sentence

Black Level 1: wide material sources, reasonable price, making heat-resistant internal structural parts, bases, and frames without appearance requirements, around 29,000 RMB.

Transparent Crushing Grade 1: PIR bottle sprue and transparent edges, natural amber transparent, for high-end parts with color and transparency requirements, 50,000 RMB per ton.

Unmarked Color Grade 1: Good quality, pure grade pelletized material, used for neutral color-matched heat-resistant parts, 52,000 RMB to be verified.

Glass Fiber Reinforced Grade: After recycling, fibers become shorter and need repair, rigidity retreats, reinforced structural parts that resist impact, do not use them as main weapons.

Final note: Eight material selection tips

1. Ask national standards: PPSU has no special volumes, only follows GB/T 40006.1 general rules, medical waste sources are directly excluded;

2. Ask about MFR: Measured at 365°C and 5.0 kg, 14 to 20 is the native standard, and regeneration is generally higher;

3. Ask about grade: Grade 1 has a single composition and low ash; grade 2 off-materials have many performance degradations. Don't pay the price difference for grade 2 for grade 1 work;

4. Ask about modification: pure resin, glass fiber reinforced, conductive, wear-resistant, high flow and transparency, set the price by direction;

5. Ask about GF content: After recovery, fibers become shorter; ask clearly about the amount of fiber supplement and the measured percentage of glass fiber;

6. Grade inquiry: R-5000 universal injection-molded transparent, R-5100 coloring grade, R-5500 extrusion grade, R-5800/5900 high flow;

7. Ask about color: black is cheapest, unmarked color to be verified, baby bottle crushed transparent is the most expensive;

8. Ask about batch: Dare to attach ash content and FTIR identification reports for each car? If you don't dare to provide it, just avoid it.

Final note: The grade of recycled PPSU essentially refers to the purity grade, modification direction, Radel benchmark grade, and color, measured by four scales. The national standard hasn't established a special category for PPSU yet; this set of codes is the main grading language right now—if you don't learn it, you'll have to pay for others' tuition. Ningbo Kelong New Materials Co., Ltd. has been engaged in modified PPSU and recycled material selection for many years, sourcing directly from multiple Southeast Asian countries. Vietnam, Thailand, and Malaysia have controllable batches, stable grades, and precise grades at three source locations. Dozens of similar selection cases are handled annually, essentially helping you stop graded assassins before mass production

这台机器上的件,说下工况我帮你看看

报个件、说清温度和要过的认证,当天回你两三个能打的方案。电话微信同号,找到人就能聊。

打电话 18969817163发邮件询价
WA