再生LCP等级怎么选?国标46830管原生,再生料靠住友牌号暗号

塑料知识科普 发布时间: 2026-09-16 750 阅读

Also called recycled LCP, first-grade high-temperature LCD material costs 20,000 yuan, compared to Sumitomo E4008's sorting material 40,000 yuan, half the price per ton. The material bags all have the four letters 'Recycled LCP' printed on them, but the products they buy are completely different.

What's the difference? Grade.

Those making 5G base station filter structural parts, phone board connectors, automotive ECU connectors all claim to use recycled LCP. Some fill first-grade material with color-resistant internal structural parts with fiberglass, some use single-grade high-grade material to match downstream precision electronic parts with batch stability requirements.

What's even more interesting is that the national standard in this industry—GB/T 46830.1-2026—covers the naming and classification basis for native LCP molding materials, released in May 2026, and only implemented in December; GB/T 40006 recycled plastics series has been released since its release, with dedicated volumes for PE, ABS, PET, PBT, and PVC, but LCP still doesn't have a dedicated volume, so recycled LCP can only follow the 40006.1 general rule.

As soon as the national standard was launched, codes were everywhere. Ordering without distinguishing grades is no different from blindly buying goods. This article breaks down the recycled LCP grading world, so at least after reading it, you won't be a rip-off.

First, clarify what rules recycled LCP follow. LCP, scientifically known as liquid crystal polymer, is mainly thermoformed liquid crystal TLC in industry. Chemically, it is mainly made of fully aromatic polyester—the main molecular chain is packed with benzene and naphthalene rings, forming a rigid rod-shaped structure. When melted, the molecular chains line up along the flow direction, and after cooling, they retain their microfiber form. Without adding glass fiber, they have a built-in fiber reinforcement effect, so they are also called "self-strengthening plastics" in the industry.

National Standard here, GB/T 46830.1-2026 "Plastics—Liquid Crystal Polymer (LCP) Molding and Extruded Materials Part 1: Naming System and Classification Basis" was released on May 25, 2026, and implemented on December 1. The classification basis focuses on three characteristic properties: tensile strength, bending modulus, and load deformation temperature. This booklet covers the naming and classification of virgin materials.

What about recycled materials? GB/T 40006 "Plastics—Recycled Plastics" series has already published several volumes covering general rules, PE, ABS, PET, PBT, PVC, and PMMA, but LCP still has no dedicated volume. Currently, the standard for recycled LCP can only follow GB/T 40006.1-2021 general rules—terminology, classification and naming, technical requirements, and traceability documents within the framework of the general rules. The specific LCP grades and inspection indicators depend on the standards and factory inspections of both supply and demand companies.

What does the industry classify? To put it simply, there are four standards: purity grade, modification direction, grade benchmarking, and color. The grade measured by these four standards is the source of the difference between 20,000 and 40,000 on the quotation sheet.

Grade is the first sieve .

Premium, Grade 1, and Grade 2 are the commonly used purity grading for recycled plastics, and the actual grade used on quotations is mostly Grade 1.

Grade 1 material comes from PIR industrial post-materials—injection-molded sprue material, runner cold material, and defective scrap from electronics factories. A characteristic of precision micro-parts made with LCP is that the weight of the gate and runner often exceeds the product itself, resulting in a high waste rate. This sprue material is the main source of recycled LCP. Single-grade material with low ash content is the threshold for Grade 1 material. Grade 2 material is mixed, mixed with various recycled shells and foreign materials, resulting in high ash content and many material grades, resulting in performance degradation.

Why is grade so valuable? Because LCP, PPS, and PEEK are all similar in color and are prone to material transfer during recycling. You must rely on FTIR infrared spectroscopy to identify each item one by one, then use density, magnetic separation, and electrostatic sorting to remove impurities and miscellaneous materials. If the sorting isn't clean, the ash content increases, the fiberglass content drops, and strength and size fluctuate. If you use Grade 2 material to make batch matching parts, if it passes today and returns tomorrow, the customer returns it to the point you doubt your life.

Before ordering, ask about the grade: Grade 1 or Grade 2, and do you dare to attach ash content testing and FTIR identification reports? Asking this clearly is much more effective than bargaining for 500 yuan. Choosing the wrong Type

I, Type II, or Type III leads to a backlash

Whether the grade is set cleanly or not, the real difference between use and value is the selection question of Type I, Type II, and Type III.

Here's a well-known pitfall in the industry: there are two classification systems, but the numbering is still reversed. Chinese materials and Japanese manufacturers number them by "high heat resistance" — Type I is highly heat-resistant, Type II is generally heat-resistant in medium heat, Type III is low heat-resistant and high flow. But when English materials and ASTM systems number by HDT range, Type I is actually classified as low heat-resistant grade. If you carefully examine the English materials and compare them to ASTM's Type I for Japanese materials, the results will be surprising.

According to Japanese/Chinese standards: Type I is the high heat resistance range, with a heat distortion temperature above 300°C and a molding temperature of 380 to 400°C, mainly for lead-free reflow SMT connectors, relay housings, and high-temperature resistant automotive parts; Type II is the medium heat-resistant general range, with a heat distortion temperature of 240 to 300°C and a molding temperature of 340 to 380°C, mainly for board-to-board connectors, SIM card holders, and camera modules; Type III is the low heat resistance and high flow range, molding temperature of 320 to 350°C, focusing on ultra-thin wall precision connectors and low-warpage parts.

Here is a key correction: Sumitomo E6008 is a Type II high flow stage, with a heat distortion temperature around 279°C; E4008 is actually Type I high heat resistance grade, with a heat distortion temperature of 326°C. Both materials have similar names and fillers made of 40% glass fiber, but their heat resistance grade is a whole level lower, with different uses and prices. Treat E6008 as if it were E4008 and use it for reflow soldering; once it passes through the furnace, you know what flipping means.

Suzhou has a client specializing in 5G base station antennas and filter structural components. Previously, they sold so-called first-level recycled LCP in the domestic bulk market, claiming to benchmark Sumitomo E4008 high heat resistance. However, the actual heat resistance grade of each batch floated between Type I and Type II—today's batch can pass 260°C reflow soldering, but tomorrow's batch warps and deforms. The filter chamber size difference between batches is reduced to 8%, and the customer's factory inspection immediately triggers a red light, dropping yield to 72%. Later, we adopted fixed sources of direct sourcing from multiple Southeast Asian countries—LCP sprue material from Vietnam, Thailand, and Malaysia is collected separately, each truck comes with an FTIR identification report and ash content test, the grade is locked to Type I high heat resistance benchmarking, grade stability is at Grade 1, batch control is maintained, grade accuracy is precise, yield rate reaches 95%.

Frankly, multi-country direct sourcing is not just a marketing word—once the material source is fixed, the grade and heat resistance grade of each cart won't feel like a blind box. Batch controllability, stable grade, and precise grade—these three words on the mass production line mean 5G structural parts don't have to repeatedly adjust machines or stop lines for materials.

Fiberglass mineral filling determines value

Grade determines cleanliness, model determines temperature resistance; next is the direction of modification.

Unfilled pure resin is a universal base, used for general heat-resistant structural and insulating parts; For rigidity, glass fiber is used—GF30 is mainstream, GF40 is the high rigidity range; For dimensional accuracy, glass fiber plus mineral composite filling—mineral filler lowers lateral shrinkage and reduces warpage, because LCP is highly anisotropy, and relying solely on glass fiber for reinforcement can cause lateral warpage to become a nightmare for mold designers.

There's an easily overlooked point here: after recycling glass fiber reinforcement, during crushing and multiple extrusion granulations, fibers become shorter and the length-to-diameter ratio decreases, reducing the reinforcement effect step by step. To pull rigidity back to the target zone, fibers need to be patched—refill short fibers to restore fiber length distribution. How much and how accurately to supplement depends entirely on the supplier's control over the material source.

There is another category of directions for conductivity and wear resistance—adding carbon fiber or carbon black for conductive grades, electromagnetic shielding and anti-static parts; adding PTFE for wear-resistant self-lubricating grades, and making sliding parts and gears. But the amount of recycled material in these directions is very small; the mainstream on the market is still glass fiber reinforced and mineral-filled.

Sumitomo brand code is the industry's common language

Besides grade and modification direction, there is also a string of codes you must understand: E5008, E4008, E6008, A130, E130i, E471i

This string of numbers is the secret code for the native benchmarks. Sumitomo E5008 is Type I ultra-high heat resistant gear, 30% to 40% glass fiber reinforced; E4008 is Type I high heat resistance gear, 40% glass fiber reinforced; E6008 is Type II high flow gear, 40% glass fiber reinforced. Celanese Vectra A130 is Type II universal gear with 30% glass fiber reinforced; E471i and E473i are Type I high heat resistance gear, glass fiber or mineral reinforced. Poly LAPEROS shares technology with Celanese, and the naming of A130 and E130i is similar within both systems. Toray Siveras LX70G35 focuses on high toughness, Ueno Pharmaceutical integrates from monomer to resin: 2000 series high heat resistance, 5030G standard flow, 6030G high flow and high heat resistance.

In the recycled materials industry, people name their products according to the original grade—if you compare it to E4008 recycled LCP, insiders know it's Type I high heat resistance 40% glass fiber reinforced; If you compare it to E6008, it's Type II high flow 40% glass fiber reinforced. Behind this is domestic strength: Water's Chongqing base has an LCP resin production capacity of 20,000 tons per year, Kingfa Technology's current capacity is 11,000 tons and still expanding, so it's only a matter of time before domestic resin catches up. But in the recycled material line, grade benchmarking remains the industry language.

What you really need to focus on is whether the recycled material in your hand delivers the performance expected of the benchmark grade, not whose name is printed on the bag.

Four sub-directions, explained in one sentence

Grade 1 glass fiber reinforced Type I: unfilled natural or black PIR sprue material, single composition with low ash content, used for 5G antenna filter structural parts and high-temperature resistant connectors.

Grade 1 Glass Fiber Reinforced Type II: benchmarked against GF30 or GF40, fibers shortened after recycling and need fiber patching, rigidity reset, board-to-board connectors, SIM card holders, camera modules.

Mineral Filled Low Warpage Grade: glass fiber combined with mineral composite, lowers lateral shrinkage, used for thin-walled precision parts requiring high dimensional accuracy.

Conductive and wear-resistant modified grade: Add carbon fiber or carbon black for conductivity, add PTFE for wear resistance, small quantities but specific uses, used for electromagnetic shielding and sliding parts.

Final note: Eight material selection tips

1. Ask standards: GB/T 46830.1-2026 pipe native LCP naming classification, recycled material follows GB/T 40006.1 general rules, no LCP special volume;

2. Grade 1: Single composition with low ash, secondary miscellaneous materials have many performance degradations, don't spend the price difference between grade 2 to buy grade 1 work;

3. Ask about the model: Type I is highly heat-resistant and reflow soldered, Type II is generally heat-resistant and universal, Type III has high flow ultra-thin walls. Don't buy Type II for Type I.

4. Ask about grade: E4008 is Type I high heat resistance, E6008 is Type II high flow. The names are similar but the uses differ;

5. Ask about modification: Unfilled, GF30, GF40, mineral composite with low warpage, conductive and wear-resistant, and the price is determined by direction.

6. Ask about glass fiber: After recycling, the fibers become shorter. Ask clearly about the amount of fiber supplement and the measured percentage of glass fiber.

7. Ask sorting: Do you dare to attach FTIR identification reports and ash content tests for each car? If you don't dare to provide them, just avoid them;

8. Ask about batches: Collect multiple goods separately or mix them, and whether you can accept batch fluctuations.

Final note: The grade of recycled LCP essentially consists of purity grade, Type I, II, and Type III selection, and Sumitomo standards for grade and modification direction, all measured with four standards. National standard 46830 has just been implemented as a native pipe, and recycled material doesn't have a dedicated volume yet. This grade code is the main grading language now—if you don't learn it, you'll have to pay for others' tuition. Ningbo Kelong New Materials Co., Ltd. has been engaged in modified LCP and recycled material selection for many years, sourcing directly from multiple Southeast Asian countries. Vietnam, Thailand, and Malaysia have controllable batches, stable grades, and precise grades at three source locations. Dozens of similar selection cases are handled annually, essentially helping you block grading assassins before mass production

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