PEI副牌:全球七八成料都出自一家,你买的别家可能是再造粒

产品中心 发布时间: 2026-09-15 3629 阅读

Restore a conversation. The purchaser asked: 'Can this batch of PEI off-brand, ULTEM, be used on wafer carriers?' The engineer countered: 'Let me ask you two numbers first—what is the Vicat softening point? What is the injection molding temperature?' The purchaser was stunned: 'Aren't they all PEI?' The engineer responded in one sentence: 'For this PEI category, 70 to 80 percent of the material worldwide comes from SABIC. The so-called 'other brand PEI' you bought might actually just be SABIC's ULTEM resin re-pelletized.'

This conversation repeats dozens of times every year in the semiconductor materials procurement group. PEI is different from PEEK—it is not one of the three major players; it is almost a monopoly.

PEI: Transparent, high-temperature resistant, flame-retardant without adding flame retardants

PEI, polyetherimide, is transparent, high-temperature resistant, flame retardant without needing additional flame retardants, and has dimensional stability like it’s been precisely measured. Its glass transition temperature is around 210 degrees Celsius, and it can be used long-term at temperatures above 170 degrees Celsius. It is transparent and can allow microwaves to pass through, making it in high demand for semiconductor carriers, medical sterilization components, aircraft interiors, and 5G high-frequency connectors. Behind its commercial chemical name stands a legend: PEI was first commercialized by GE Plastics, and later GE Plastics was acquired by Saudi Basic Industries (SABIC), bringing the ULTEM brand under SABIC’s ownership.

In terms of global capacity, SABIC alone accounts for 70-80% of global PEI supply, with over a hundred ULTEM grades, making it the absolute main force. Other players rarely produce PEI resin from monomer polymerization themselves; most use ULTEM resin for modification, pellubilization, and sheet and bar products—for example, Mitsubishi Chemical Advanced Materials produces Duratron PEI, and RTP's modified PEI essentially uses SABIC resin. So, to be honest, in the PEI industry: the first tier is SABIC ULTEM dominant, the second tier is many factories using its resin for downstream modification. Oligopoly categories are based on actual tiers, not forced into the top three.

PEI sub-brand, not 'other PEI'

How do PEI sub-grades come about? For SABIC, the virgin particles from the same grade and the same polymerization line have consistent molecular chains; it's just that during the factory inspection, a few indicators — melt index, transparency, heat distortion temperature — slightly deviate from the main grade's internal control limits, resulting in a sub-grade. There are four main sources: start-and-stop tailings, transitional material between grade changes, batches with indicator fluctuations caused by process variations, and side line tailings.

There's a particular point that needs to be explained clearly: a PEI secondary brand is not a 'PEI from another company.' Many so-called 'imported PEI secondary brands' on the market are actually made from ULTEM material or are secondary brands modified from ULTEM resin. Regarding the boundary with recycled material: PEI has a very high processing temperature, and recycled material has a history of overheating, which reduces transparency and toughness; recycled material is also more variable. Secondary brands are made from the original factory's virgin pellets. Packaging is available in both large and small sizes.

SABIC ULTEM: From GE Plastics to Saudi Arabia, it is synonymous with PEI

The first one, and also the unavoidable one, is SABIC's ULTEM. From GE Plastics to SABIC, ULTEM has become synonymous with 'PEI' in the PEI category, with grades covering everything from pure resin 1000 series to glass fiber reinforced, carbon fiber reinforced, and flame-retardant modified versions.

Its secondary brands are characterized by full grades, thick certifications, and corresponding standards for semiconductor, medical, and aerospace sectors. A reminder: SABIC has facilities in Saudi Arabia, the United States, Spain, and Singapore. Sub-brands from different origins are mixed together. When purchasing, be sure to check the origin and batch number. Do not accept modified and re-pelletized goods as original factory sub-brands.

Mitsubishi Chemical Advanced Materials Duratron: Using ULTEM for sheets and rods

The second one is Mitsubishi Chemical Advanced Materials. It does not make PEI resin from monomers itself, but uses SABIC's ULTEM resin to produce standard sheets and rods, which are then machined into semiconductor carriers and medical clamps. The Duratron PEI brand has a very solid reputation in the semiconductor carrier community.

Its 'secondary brand' form is closer to the sub-grade sheet in standard components — slightly looser dimensional tolerances, surface defects, but the material itself is still ULTEM. Semiconductor carrier and test fixture manufacturers recognize this line.

RTP Company: A major manufacturer of modified granules, not an original resin manufacturer

The third company, RTP in the United States. RTP is a major manufacturer of modified granules. For PEI, they also use ULTEM resin for enhancement, lubrication, and conductive modification, with grades covering the semiconductor and electronics fields. Its sub-brands are more reflected in transitional batches of modified materials — for example, slight deviations in glass fiber content for certain grades, or slight color variations between batches.

For those making semiconductor carriers and connectors, the modified PEI from RTP offers good cost-performance under its sub-brand, but remember: it is a modifier, not an original resin manufacturer, and is not on the same level as SABIC.

Three pitfalls of PEI secondary brands: don't confuse modified material with virgin resin

First, do not treat "modified PEI" as "virgin resin PEI." Semiconductor high-purity components have requirements for metal ions and leachables, and the additives in modified materials can affect cleanliness. Second, the heat deflection temperature: PEI has a wide heat resistance window, but some off-brand grades have a slightly lower heat deflection temperature, which can cause deformation when making high-temperature baking fixtures.

Third is transparency. For PEI secondary brands used for transparent observation windows, haze is a bit worse, and light transmission is not up to standard. In addition, PEI has a high injection molding temperature, and the barrel residence time needs to be controlled. Secondary brands also need to follow the process card, and you shouldn't skip drying and temperature control just because the material is cheap. Large packaging is suitable for mass production carriers, while small packaging is suitable for prototyping.

Cologne Warehouse Spot|PEI Inquiry

Main recommended brands: SABIC, Mitsubishi Chemical Advanced Materials, RTP Company (USA)

Main grades: ULTEM, Duratron PEI

Packaging specifications: Original factory packaging, available in large and small packs; small packs of sub-brands, boxed sub-brands, large pack materials/ton bags are graded and stacked, stocked according to batch quantity.

Warehouse stock: PEI secondary brand warehouse stock around 4,000 tons

Spot details: Small package secondary brand stock 600-900 tons, boxed secondary brand stock 250-450 tons, large package/material per ton stock 2650-3150 tons

Supply Guarantee: Test sheet accompanies the goods, factory inspection certificate randomly sent with the goods, and it can be checked against the documents upon arrival.

PEI Secondary Brand Material Selection Mnemonic

First, check the source: PEI recognizes ULTEM, distinguish between the modifier factory and the original resin factory; second, check the heat deflection temperature, high-temperature fixtures lock the TD value; third, check the cleanliness grade, semiconductor parts lock on precipitates; fourth, for transparent parts measure haze, and viewing windows must first pass the light transmission test; fifth, control drying temperature according to the process card, and do not cut corners when processing at over 300 degrees.

There is a customer in Zhuzhou who makes semiconductor wafer carriers. Previously, they did not use non-SABIC genuine ULTEM, and the cost of a single standard carrier could not be reduced. Later, they replaced the secondary carrier parts that do not directly contact the wafer with the same grade of a sub-brand. The heat deflection temperature and dimensional stability are within the same range as the genuine brand, and cleanliness has been verified according to semiconductor requirements. The carrier cost was significantly reduced, while the critical parts that directly contact the wafer still use the genuine brand.

This is the measure for choosing a secondary brand of PEI — in categories dominated by SABIC, by keeping the property fluctuations within the range sufficient for use, money is saved. The Vicat softening point deviation of secondary brands with the same PEI grade is usually within five degrees, and the density tolerance is plus or minus 0.02. It is produced from the same dianhydride-diamine polymerization formula as genuine ULTEM resin. Ningbo Kolon New Materials Co., Ltd. has been making imported secondary PEI brands for many years, with stable channels for ULTEM virgin resin and downstream modified materials, and has handled quite a few semiconductor carrier material selection cases.

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