PCL副牌,熔点六十度就能捏的料,3D打印圈早就玩透了

产品中心 发布时间: 2026-09-12 4019 阅读

Here's a number: PCL's melting point is about 60 degrees Celsius.

What does that mean? If you hold it in your palm, your body temperature will make it soft; If you throw it into 60°C hot water, it instantly melts into a ball. The global 3D printing community has long been playing with this "meltable at low temperature, slowly degradable" material. Factories that make modification or consumables get nervous just by mentioning the PCL sub-brand—thinking that with such a low melting point, it's definitely scrap material and unusable.

This is exactly a misunderstanding. Today, let's thoroughly explain PCL. What is

PCL? Why does it even melt

PCL from hand temperature , polycaprolactone? It is an aliphatic polyester formed by opening the ring polymerization of caprolactone. Its melting point is around 60 degrees Celsius, and the vitrification temperature is around minus 60 degrees Celsius. At room temperature, it is tough and soft with a slightly rubbery feel.

It has two distinctive features. First, it can be melted at low temperatures, processing at 60 degrees Celsius, with extremely low heating energy consumption. Second, the degradation method relies on hydrolysis—it first slowly absorbs water and breaks the chains in the body or soil, then is eaten by microorganisms, a very slow process, often taking two to four years. Because it is slow and absorbable by the human body, it is widely used in drug sustained release, absorbable sutures, and orthopedic templates; Because it melts at low temperatures, it has become a popular material for flexible 3D printing consumables and prototypes.

Just put this alongside the previous few and it will be clear. PBS, PBSA, and PBST only run fast in compost; PCL hydrolyzes slowly at room temperature, slow enough to last the entire course of treatment in the body before being absorbed. So those doing medical sustained release love it—its degradation time matches the drug release cycle; 3D printing people love it too—melting at 60 degrees, nozzles don't need to be burned hot, flexible parts are soft and springy. Dual-purpose but quirky temper.

The major foreign companies making PCL worldwide mainly are these three: Sweden's Perstorp, Germany's BASF, and Japan's Daicel. Domestic players like Shenzhen Guanghua Weiye won't go into detail today.

Sub-brand rules, set the rules before factory

Old rules, first clarify the sub-brand.

Sub-brand refers to parts of the same manufacturer and grade that did not fully meet the genuine brand standards during factory inspection. For the same batch of open-ring polymer material, all items are qualified and labeled as genuine; if one or two indicators are slightly lacking, it is classified as a secondary brand. Original factory virgin particles have molecular structure aligned with genuine grades, not crushed and remelted.

Four sources: starting and stopping head scraps, grade switching transition materials, batch with slight exceedances due to process fluctuations, and secondary line scraps. Boundary marking: genuine products all meet standards; Secondary brands have minor off-label indicators, no substrate replaced; Reprocessed scraps are reprocessed scraps and re-smelted, adding extra heat; Recycled materials are recycled from waste plastic, with unstable performance. PCL is inherently soft and sticky; mixing these four types is especially hard to distinguish.

Perstorp: CAPA brand, the world's first caprolactone

Sweden Perstorp, carrying the old CAPA brand, is a leading global manufacturer of ε-caprolactone and its derivatives, with production capacity ranking first for years. The CAPA series of PCL resins and polyols are benchmarks in polyurethane, coatings, and medical modification.

's sub-brand features mature process systems, with small molecular weight distribution differences from genuine brands, often deviating from melting point or molecular weight. They are very smooth for 3D printing consumables, prototype models, and modified toughening base materials that do not enter the human body. Both large and small packages circulate in circulation.

BASF: Capromer, which integrates PCL into polyurethane systems

The second German company BASF, Capromer's series of PCL polyols, integrates PCL into polyurethane and hot melt adhesive systems, ranking among the top globally. Their strength lies in PCL polyol and modified compatibility.

Their sub-brand often deviates in hydroxyl value and molecular weight. This material is used for hot melt adhesive toughening and as a base material for 3D printing flexible yarn, offering great cost performance. Note that hydroxyl value deviations directly affect downstream polyurethane formulations, so measure before use.

Daicel: Celgreen, a veteran player in Japan's PCL

The third Japanese Daicel, also known as PLACCEL, is a mainstay in the Asian PCL market, starting in Osaka and specializing in PCL resins and polyols.

Their secondary brand is characterized by relatively stable batches, with melting fingers and points occasionally outside the official brand's range. Used in 3D printing consumables, flexible models, and general modified products, it has a mature feel and processability.

PCL sub-brand, pass these three steps before startup

PCL select the sub-brand, don't treat it as ordinary engineering material. It has a low melting point and sticks easily; if you pick it wrong, it will cause blockages when loaded.

Before you start, check the melting point first—if the difference is two or three degrees around sixty degrees, the extrusion temperature must be adjusted accordingly; Molecular weight distribution passes the machine first—once the molecular weight fluctuates, the wire diameter fluctuates between thick and thin; Then compare the tolerances with the printing wire material you want to make; once the diameter and roundness match, pour it into the extruder. Once all three are ready, start the machine.

In Bengbu, Anhui, there is a client specializing in flexible 3D printing consumables. Previously, they bought a cabinet of PCL sub-brands without melting point measurement, and during extrusion, the wire diameter fluctuated between thick and thin, causing all the laminated patterns on the printed model to collapse. Later, it was changed to first hand testing melting point, then machine molecular weight measurement, and surface core wire tolerances. After passing these three layers, the volume was increased, raising the pass rate for filament roundness from 60% to 98%, and the print layer patterns were also clean. This is the value of thoroughly understanding PCL's low melting point temperament. Ningbo Cologne New Materials Co., Ltd. has been doing imported PCL sub-brands for years, and the most common task for consumables manufacturers is to lock these three checkpoints.

Cologne warehouse stock | PCL exchange

Main brands: Sweden's Perstorp (CAPA), Germany's BASF (Capromer), Japan's Daicel (Celgreen).

Main grades: CAPA, Capromer, Celgreen (PLACCEL).

Packaging Specifications: Both large and small packages are available. Small packages are tested and sampled, large packages and ton-ton packaging are mass-produced and thinned.

Warehouse Stock: PCL sub-brand warehouses usually have stock around 5000 tons, with constant stock availability year-round.

Among them, small sub-brand stocks are 800-1000 tons, boxed sub-brand stocks are 300-500 tons, and large packages/ton packages are 3500-3900 tons, flexibly distributed according to order ratios.

Supply Assurance: Test first, then sign; only release after indicators are met.

Conclusion: Four material selection tips

PCL the second card, remember these four key points:

1. Melting point, molecular weight, wire material tolerance—pass these three first, then start the machine;

2. Make flexible consumables, prototype models, modified base materials—the secondary brand is sufficient;

3. Insert into the human body and make implants—honestly get medical-grade official products;

4. Original factory open-loop polymer particles—don't treat recycled materials as a secondary brand.

Making 3D printing consumables or PCL modification—who hasn't been tricked by low melting points? Is it that the wire material is extruded from being coarse or fine? Or is it printed parts stuck to the nozzle? Or is it that the material bought cheaply is not even in the same molecular weight range?

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